Design Guidelines: Vias (thru & filled)
Our Solid Copper Filled Vias are qualified for use in Space Applications. Filled Via Qualification Report
Solid Copper Vias versus Solid Gold Vias
- Cost effective - 10-20% less cost than comparable Gold
- Thermal conductivity 33% greater than Gold
- Lead time 20% sooner than Gold
- Facilitized for prototype through high volume production quantities
- Can withstand up to +300°C processing temperatures
Via and/or Wrapped Connections
In any circuit medium, vias are a great advantage to the designer. However, the tendency to overpopulate ground areas is a temptation obvious in many designs. Critical to hard substrate manufacturing is the careful consideration of via quantity and location. While aiding the performance of the design, poorly placed vias can degrade yield due to reduced durability of the substrate in manufacturing. Our CAD services can optimize your design for your electrical need balanced with manufacturing enhancements. One method of enhancing a design which has developed into a significant advantage to designers is the use of the filled via. Knowles Precision Devices uses the industry preferred solid Cu and Au process as opposed to the less-desirable glass/metal paste method used by other companies.
Plated Through Vs Filled Vias
|
1 mΩ
|
78pH
|
4 mΩ
|
|
4 mΩ
|
81pH
|
14 mΩ
|
Data based on a 0.020" diameter via in a
0.025" thick Alumina substrate
Plated Through Via Vs Substrate Thickness
.005"
|
Al2O3
|
.005"
|
.003" - .005"
|
.027"
|
.023"
|
.010"
|
Al2O3,AIN
|
.010"
|
.006" - .010"
|
.030"
|
.025"
|
.015"
|
Al2O3,AIN
|
.015"
|
.008" - .015"
|
.035"
|
.027"
|
.020"
|
Al2O3,AIN
|
.020"
|
.010" - .020"
|
.040"
|
.030"
|
.025"
|
Al2O3,AIN
|
.025"
|
.012" - .025"
|
.045"
|
.033"
|
.040"
|
Al2O3,AIN
|
.032"
|
.024" - .040"
|
.060"
|
.040"
|
.050"
|
Al2O3,AIN
|
.040" - .050"
|
.025" - .050"
|
.070"
|
.045"
|
Filled Via Vs Substrate Thickness
.010"
|
Al2O3
|
.008"
|
.028"
|
.020"
|
Cu,Au
|
.015"
|
Al2O3
|
.012"
|
.034"
|
.020"
|
Cu,Au
|
.020"
|
Al2O3,AIN
|
.016"
|
.032"
|
.020"
|
Cu,Au
|
.025"
|
Al2O3,AIN
|
.020"
|
.040"
|
.025"
|
Cu,Au
|
Via Application Data
Copper 99.9%
|
393 W/M°C
|
Gold 99.9%
|
300 W/M°C
|
Filled Via Planarity
|
+0/-.0003"
|